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Center for Holographic Studies and Laser micro-mechaTronics (CHSLT)
NanoEngineering, Science, and Technology (NEST)
Mechanical Engineering Department
Worcester, MA 01609-2280
Cosme Furlong

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ME-3901.  Engineering Experimentation
Term D, 2009

GENERAL INFORMATION
COURSE No.:           ME-3901, D’2009
REQUIRED TEXT:   * T. G. Beckwith, R. D. Marangoni, and J. H. Lienhard, "Mechanical Measurements," 6th Edition
                                 Prentice-Hall, NJ, 2007

                                 * R. H. Bishop, "LabVIEW 8, Student Edition (with CD, if available),"
                                 Prentice-Hall, NJ, 2007

RECOMMENDED
TEXT:
                      A. J. Wheeler and A. R. Ganji, "Introduction to Engineering Experimentation," Second Edition

                                 Prentice-Hall, NJ, 2004

LECTURES:             M, W @ 3:00 PM, Room HL-218
SECTION MTGs:      Tu and Th.  @ 08:00 AM (D03), @ 1:00 PM (D01), @ 3:00 PM (D02), Room HL-031
 

INSTRUCTOR: C. Furlong
HL-151
(508) 831-5126 
cfurlong@wpi.edu
http://www.wpi.edu/~cfurlong
OFFICE HOURS: Everyday from 10:00 to 11:00 AM or by appointment

TA's:
Andy Marinelli

HL-301
(508) 831-5986
andym@wpi.edu

Jeff Court
HL-236
(508) 831-5093
jeff.court@wpi.edu

Yue Wang
HL-301
(508) 831-5948
yuewang@wpi.edu

TA's OFFICE HOURS: During Laboratory Sessions



GRADING

The grade for the course will be based on: 40% FOR EXAMS, 50% FOR LABORATORY REPORTS, and 10 % FOR LABORATORY AND LECTURE PARTICIPATION AND ATTENDANCE.


HOMEWORK

PLACE ALL OF THE ASSIGNED HOMEWORK PROBLEMS INTO A THREE-RINGS NOTEBOOK.  

STORE ALL OF THE ASSIGNED LabVIEW HOMEWORK PROBLEMS AND FILES INTO A DISK/USB Drive/Network.  MAKE SURE TO HAVE ACCESS TO THESE DATA AT ALL TIMES.  Make sure to file printouts of all LabVIEW homework problems and files.

Instructor will ask you to submit several of those problems and files (randomly chosen) for grading at each exam.

All homework assignments are done by each individual without collaboration.


EXAMS

THERE WILL BE TWO (2) EXAMS: MIDTERM and FINAL.  Exams will be closed books and closed notes.  Make sure, however, to bring your THREE-RINGS NOTEBOOK.

All exams are done by each individual without collaboration, unless otherwise indicated.


LABORATORIES

THERE WILL BE FIVE (5) LABORATORY EXPERIMENTS.  Each experiment requires laboratory efforts and the write-up of a report. 

All laboratory preparations are done individually and jointly within small laboratory groups (2 students per group.)

Data analysis, reduction, and synthesis are done individually and jointly within small laboratory groups.

Each laboratory group completes the laboratory reports jointly.  Laboratory reports are due Wednesday, the week after they are finished (unless indicated otherwise).



SYLLABUS

First week:

DATE and
LECTURE/LAB
TOPIC
READING
ASSIGNMENT
HOMEWORK
ASSIGNMENT




1. Mar 16, M




Course organization.  Introduction.
Units.  Accuracy, precision, and resolution. 
Measurement systems, example.

Introduction to LabVIEW.



Beckwith
:
Ch.1, 2   

Bishop:
Ch.1, 2


Beckwith
:
1.4, 1.5, 2.5

Bishop:
E1.2, E1.3,
E1.4, P1.3

Here is the
"Learning"
directory
of Bishop (ZIP'ed)


2. Mar 17, Th
Lab

LabVIEW Demo.
Analog to digital conversion.

Lab #1: Digital Ohmeter
Hardware setup for LabView
Beckwith:
Ch.3, 8

Bishop:
Ch. 2, 4

Beckwith:
8.5, 8.6, 8.7

Bishop:
P2.4, P2.7

3. Mar 18, W
Measurements.  Transducers.
Signal conditioning.  Standards
for measurements.
Analog and digital signals.
Significant digits.
Beckwith:
Ch.2, 8

Bishop:
Ch.1, 2


Beckwith
:
2.1, 2.4, 2.7,
2.8

Bishop:
Section 2.5,
P2.3

4. Mar 19, Tu
Lab

Lab #1: Digital Ohmeter
Write to file capability
Resistance measurements: your experiments

Finish lab.

Example of a Report


Beckwith
:
Ch. 3

Bishop:
Ch.4


Beckwith
:
3.38, 3.39

Bishop:
E4.5


Second week:

DATE and
LECTURE/LAB
TOPIC
READING
ASSIGNMENT
HOMEWORK
ASSIGNMENT
5. Mar 23, M
Error Analysis
Least squares fitting
Beckwith:
Ch.3  

Bishop:
Ch.2, 4

Beckwith
:
3.1, 3.2,
3.36

Bishop:
Section 2.6,
E4.1

6. Mar 24, Tu
Lab

Lab #2: Pressure Transducer Calibration






Beckwith
:
Ch. 14

Bishop:
Ch. 6


Beckwith
:
14.11, 14.12

Bishop:
Section 6.2





7. Mar 25, W




Uncertainty analysis
Pressure measurements

Beckwith
:
Ch. 3, 14

Bishop:
Ch. 6


Beckwith
:
3.5, 3.6,
14.1, 14.2,
14.3

Bishop:
Section 6.1



8. Mar 26, Th
Lab





Lab #2: Pressure Transducer Calibration

Finish lab

Beckwith:
Ch. 3, 14

Bishop:
Ch. 6


Handout A
(see notes)

Bishop:
Section 6.6


Third week:

DATE and
LECTURE/LAB
TOPIC
READING
ASSIGNMENT
HOMEWORK
ASSIGNMENT
9. Mar 30, M
Uncertainty analysis
Pressure measurements
(continued).
Beckwith:
Ch.3, 14 

Bishop:
Ch.6

Handout-B

(see notes)

Bishop:
E6.9

10. Mar 31, Tu
Lab

Lab #3: Mechanical strain measurements
Soda can experiments


Beckwith
:
Ch. 7, 12

Bishop:
Ch.10


Handout-C
(see notes)

Bishop:
Section 10.2.2





11. Apr 01, W




Strain measurements
Bridge circuits

Beckwith
:
Ch. 7, 12

Bishop:
Ch. 10


Beckwith
:
12.1, 12.2,
12.8

Bishop:
Section 10.2.1



12. Apr 02, Th
Lab


Midterm Exam.
  Includes everything
except strain.





Fourth week:

DATE and
LECTURE/LAB
TOPIC
READING
ASSIGNMENT
HOMEWORK
ASSIGNMENT
13. Apr 06, M
Stain measurements
Bridge circuits
Curve fitting
Uncertainty analysis
Beckwith:
Ch.7, 12

Bishop:
Ch.11

Handout-D

(see notes)

Bishop:
Section 11.2.1

14. Apr 07, Tu
Lab


Lab #3: Mechanical strain measurements
Soda can experiments


Beckwith
:
Ch. 7, 12

Bishop:
Ch. 11

Handout-E
(see notes)

Bishop:
Section 11.2.3



15. Apr 08, W



Strain gages
Mohr's circle.  Rosettes
Bridge configurations

Beckwith
:
Ch. 7, 12,
Appendix E

Bishop:
Ch. 11


Handout-F
(see notes)

Bishop:
Section 11.2.2



16. Apr 09, Th
Lab


Lab #3: Mechanical strain measurements
Soda can experiments
Finish lab




Beckwith:
Ch. 7, 12
Appendix E

Bishop:
Ch. 11


Handout-G
(see notes)



Fifth week:

DATE and
LECTURE/LAB
TOPIC
READING
ASSIGNMENT
HOMEWORK
ASSIGNMENT
17. Apr 13, M
Stain gages
Bridge output and calibration

Sample: uncertainty analysis in MathCAD
Beckwith:
Ch.7, 12
Appendix E

Bishop:
Ch.11

Handout-H

(see notes)

Bishop:
Section 11.3

18. Apr 14, Tu
Lab



Lab #4: Vibration measurements
Beam experiments
Vibration measurements with strain gages

Recommended VIs (WinZip'ed)


Beckwith:
Ch. 6, 17
Handout-I
(see notes)



19. Apr 15, W



Dynamic response of structures
Motion transducers

Beckwith
:
Ch. 6, 17

Bishop:
Ch. 11


Beckwith:
17.6, 17.9

Bishop:
Section 11.6.1


20. Apr 16, Th
Lab



Lab #4: Vibration measurements
Beam experiments
Vibration measurements with MEMS





Beckwith
:
Ch. 6, 17



Handout-J

(see notes)

Sixth week:

DATE and
LECTURE/LAB
TOPIC
READING
ASSIGNMENT
HOMEWORK
ASSIGNMENT
21. Apr 20, M
Patriot's day
No classes







22. Apr 21, Tu
Lab


Lab #4: Vibration measurements
Beam experiments
Vibration measurements with MEMS


Beckwith
:
Ch. 6, 17,
Appendix B







23. Apr 22, W


Dynamic properties of beams
Motion transducers

MEMS inertial sensors

Beckwith
:
Ch. 6, 17

Bishop:
Ch. 11


Handout-K
(see notes)

Bishop:
Section 11.6.2

24. Apr 23, Th
Lab

Project presentation day
No classes




Seventh week:

DATE and
LECTURE/LAB
TOPIC
READING
ASSIGNMENT
HOMEWORK
ASSIGNMENT
25. Apr 27, M
MEMS inertial sensors
Fourier analysis
Beckwith:
Ch. 6, 17,
Appendix B

Bishop:
Ch. 11

Handout-L

(see notes)

Bishop:
Section 11.7.1


26. Apr 28, Tu
Lab

Lab #4: Vibration measurements
(continued)
Beam experiments:
Stain gages & MEMS

Determination of elastic modulus

Finish lab


Beckwith:
Ch. 6, 17,
Appendix B
Handout-M
(see notes)

Bishop:

27. Apr 29, W

Part - 1

Part - 2


Dynamic properties of beams
Determination of elastic modulus

Temperature measurements
Uncertainity analysis


Beckwith
:
Ch. 6, 17


Handout-N
(see notes)

28. Apr 30, Th
Lab


Lab #5: Calibration of a Thermocouple


Finish lab



Beckwith
:
Ch. 16


Handout-O
(see Apr 29 notes)



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